Job Description

Analyze all technical aspects and requirements of the new product together with R&D and lead in the development of a robust manufacturing processes that is stable and efficient with optimum operational cost.

Lead the transition from design development phase to mass production (sustaining concept to 1^st mass production.

NPI PE is expected to coordinate all the issues and lead the team to solve all product technical challenges and manufacturing process verification and validation.

Key Responsibilities

• DFx review and analysis together with R&D
• Provide feedback and recommendations on the product design
• Provide robust manufacturing process:
• Identify Critical process and provide the best solution.
• Select the most suitable machine, equipment and fixture for all identified critical process.
• Lead review and approval of assembly Fixture Design.
• Conduct PoC on new assembly processes and process automation.
• Lead the DOE and work together with ME and R&D for proper machine parameter and consumable items usage and processing.
• Lead production line preparation (machines, test station, assembly fixtures, consumable items etc.).
• Lead Assembly Station Qualification (CPK for machines qualification)
• Lead Line Qualification (based on target Yield, UPH, HC)
• Lead Failure Analysis of defective products in all phases of NPI to 1^stmass production.
• Lead, coordinate, implement and verify corrective actions.
• Lead the builds and provide build report
• Lead team meeting every build (focus on product & process design and development)
• Lead the transition from NPI to mass production stage (MP2).
• Ensure Yield target achieved.
• Ensure that UPH verified and met the target.
• Provide additional technical training to PE, ME & Test team and production team
• Validate automation solution if any implemented during the NPI stage
• Provide list of potential continuous improvement activities to PE team (sustaining).

Job Requirements

• Degree in Electronics or Mechanical Engineering or related field.
• 3-5 years working experience as NPI Engineer, Product Engineer or Process Engineer
• Full understanding of FATP (Final Assembly, Test and Packaging) manufacturing processes.
• Knowledge in capacity calculation, cycle time analysis, production line requirement (equipment, fixture, workstation quantity), Headcount analysis, line layout, material flow and work station ergonomics design.
• LEAN knowledge is an advantage.
• Able to use Auto-CAD SW and 3D Software such as ProE, Solidworks or UG
• Proficient in MS SW (Excel, PowerPoint, Word, Visio)